United Global Packaging is a leading manufacturer & exporter of TOTAL SOLUTION provider FOR PACKAGING & AUTOMATION NEEDS. We offer the overwrapping machine for toilet bar soaps, Hotel Soap, laundry bars detergents Bars with value for money machines & excellent spare and after sale service support.
Machine Sample Products
Product Description: Soap Wrapping Machines has been designed to pack the Toilet Bar soap in single wrap with wrapping paper. Machine has been designed to handle heat seal-able wrapper, laminates and Polly coated wrapping material. The machine is built from high precision components having the desired metallurgical and heat treatment characteristics, resulting in lower wear and tear, high life and less maintenance. The final result is a design of a robust, highly reliable, low maintenance, operator friendly machine having a high productivity and efficiency with negligible rejections.
Working Principle: The soap cakes are fed onto a continuous motion In-feed Conveyor. The In-feed Pushers take the soap cakes to the wrapping feed station. With the help of pulling rollers, the reel fed wrapper is positioned between the cakes and tumble Box. The wrapper is cut to the required length as the In-feed Pushers push the soap along with the cut wrapper into the turret. Spring-loaded end blocks retain the product in position. The turret box then indexes by 180 degrees, resulting in top folding. The next incoming cake pushes the previous packed cake forward which is further pushed into the sealing zone. In sealing zone, Top heaters do the long seam sealing and side folds are sealed by side heaters before being conveyed to the discharge conveyor.
Standard Machine product range PRODUCT SIZE (all dimensions in mm)
| Length | Width | Height |
|---|---|---|
| L Min 65 | W Min 35 | H Min 13 |
| L Max 175 | W Max 65 | H Max 45 |
Customization considered as per customer request
Feature of Machine:-
• Machine Suitable toilet soap Bar.
• Single axis servo system for wrapper and stiffener cut length control through print registration unit
• Heavy duty casted structure MACHINE WEIGHT 1600 Kgs. APPROX.
• Speed up to 160 TPM Depending upon the product dimensions and laminate quality and feeding of soap
• Directly linkable to stamping with linkup conveyor for automatic feeding of soap bars.
• Fixed size turret Assembly.
• Designed to handle soft bar soap moves on belts with pusher to avoid any scratch mark
• Double spool arrangement for wrapper and stiffener to save change over time of roll to increases the uptime of machine
• No soap no wrapper interlock through PLC
• AC variable speed drive unit.
• Double chain for overhead infeed conveyor.
• Double chain for overhead discharge conveyor
• Adjustable discharge bed horizontally and vertically
• Speed of machine directly proportional to soap feeding.
• Stop & start mechanism with Geneva Drive for auto feeder belt conveyor.
• Collator unit for easy collection of packed bars.
• Two side heaters and cooling unit provided better seal ability
• Separate temperature controller for top, front heater and rear heater .
• infeed queue pressure release mechanism while transferring the soap from infeed belt conveyor to prevent dent marks.
• Centralized lubrication system.
• Print control system
• Cooling unit for electrical panel.
• WRAPPER : PAPER / POLY / HOTMELT LAMINATION MAX DIA 500 mm CORE ID 76mm
STIFFENER: CARD PAPER / POLY LAMINATE
Machine Sample Products
Product Description: Detergent Bar wrapping Machines has been designed to pack Detergent cakes/ Laundry cake in single wrap of wrapping paper. Machine has been designed to handle heat seal-able wrapper, laminates and Poly coated wrapping material. The machine is built from high precision components having the desired metallurgical and heat treatment characteristics, resulting in lower wear and tear, high life and less maintenance. The final result is a design of a robust, highly reliable, low maintenance, operator friendly machine having a high productivity and efficiency with negligible rejections.
Working Principle: The soap cakes are fed onto a continuous motion In-feed Conveyor. The In-feed Pushers take the soap cakes to the wrapping feed station. With the help of pulling rollers, the reel fed wrapper is positioned between the cakes and tumble Box. The wrapper is cut to the required length as the In-feed Pushers push the soap along with the cut wrapper into the turret. Spring-loaded end blocks retain the product in position. The turret box then indexes by 180 degrees, resulting in top folding. The next incoming cake pushes the previous packed cake forward which is further pushed into the sealing zone. In sealing zone, Top heaters do the long seam sealing and side folds are sealed by side heaters before being conveyed to the discharge conveyor.
Standard Machine product range PRODUCT SIZE (all dimensions in mm)
| Length | Width | Height |
|---|---|---|
| L Min 35 | W Min 30 | H Min 8 |
| L Max 180 | W Max 65 | H Max 40 |
Feature of Machine:-
• Machine Suitable for Detergent bar/Laundry Bar.
• Heavy duty casted structure MACHINE WEIGHT 1600 Kgs. APPROX.
• Speed up to 180 TPM Depending upon the product dimensions, laminate quality and feeding of soap.
• Directly linkable to bar Cutting Machine through conveyor for automatic feeding of bars.
• Fixed/Adjustable size turret Assembly.
• Designed to handle soft bar. Soap moves on belts with pusher to avoid any scratch mark.
• Double spool arrangement for wrapper to save change over time of paper roll to increase the uptime of machine.
• No soap no wrapper interlock through PLC.
• AC variable speed drive unit.
• Double chain for overhead infeed conveyor.
• Double chain for overhead discharge conveyor.
• Speed of machine directly proportional to soap feeding.
• Stop & start mechanism with Geneva Drive for auto feeder belt conveyor.
• Collator unit for easy collection of packed bars.
• Two side heaters and cooling unit provided better seal ability.
• Double corrugation rollers.
• Different cut length for paper & stiffener lengths can be made at cut off unit quickly.
• Separate temperature controller for topside heaters and rear heater.
• Infeed queue pressure release mechanism while transferring the soap from infeed belt conveyor to prevent dent marks.
• Centralized lubrication system.
• Print control system with worm and worm wheel mechanism.
• Cooling unit for electrical panel.
• PID temperature controllers.
• WRAPPER : PAPER / POLY / HOTMELT LAMINATION MAX DIA 450 mm CORE ID 70mm.
STIFFENER: CARD PAPER / POLY LAMINATE
Machine Sample Products
Technical Specifications
PRINCPLE OF OPERATION:
Products are placed on flat belt conveyor, either by link up conveyor (not a part of the of the machine) or manually. These soaps are transferred to the infeed lug conveyor of the machine. Infeed conveyor then transfers soap into wrapping film that has been formed into a tube by means of forming folder. Bottom seal is made by three sets of rollers. Cross sealing and cutting knife separate the packed soaps. Heat sealable material like BOPP or laminates is used.
STANDARD FEATURES
Surfaces touching the product are made of stainless steel, Flat belt conveyor infeed with automatic product transfer assembly , Long seal is formed by three pairs of round rollers, axis of round roller can be tilted to get best salability. Slip clutch prevent damage in case of jams for safety Individual
| Packet height | 20 - 60 mm |
| Packet width | 90 - 140 mm |
| Packet length | 20 - 50 packets /min |
| Capacity | 20 - 50 packets /min |
| Power consumption | 2.2 kw |
| Air consumtion | 6 bar |
| Wrapper | OPP, PP |
| Max. Wrapper | |
| roll diameter | 300 mm |
Electronic speed control
. All parts in touch with the products is
. stainless steel
. Photocell equipped precise cutting system
. No product - no paper (optional)
. Bearing systems at all moving parts
Machine Sample Products
PRINCPLE OF OPERATION:
Products are placed on flat belt conveyor, either by link up conveyor (not a part of the of the machine) or manually. These soaps are transferred to the infeed lug conveyor of the machine. Infeed conveyor then transfers soap into wrapping film that has been formed into a tube by means of forming folder. Bottom seal is made by three sets of rollers. Cross sealing and cutting knife separate the packed soaps. Heat sealable material like BOPP or laminates is used.
STANDARD FEATURES
Surfaces touching the product are made of stainless steel, Flat belt conveyor infeed with automatic product transfer assembly , Long seal is formed by three pairs of round rollers, axis of round roller can be tilted to get best salability. Slip clutch prevent damage in case of jams for safety Individual
Options Features
1.) Auto gussting unit
2.) Safety Guarding
3.) Online Thermal/Inkjet Printer.
4.) Castor wheels for easy Mobility
Machine Features
• Machine is design to give a speed output up to 160PPM depanding upon product shape size upon product shape size feeding option an lamainte charactertics .
• Wrapping material Details:-BOPP,PE or other heat sealable materaial.
• Electrical requirment:-power 3 kW (max).
Supply :-Single Phase , 220 Volts, 50/60Hz.
Voltage Control :-24V DC.
• Single Servo Controlled Infeed.
• Customer is at the liberty to get the same servo installed for wrapper pitch instead of
product transfer
• Power transmission via gear drives and timing belts.
• Speed of machine changes automatically slows when product is not coming from infeed,
regain its normal speed when products starts coming.
• Easy handling of soft articles. Product moves on belts & with chain at Infeed
• Stop & start mechanism for auto feeder belt conveyor.
• Discharge end belt conveyor.
• Only imported timing belts used.
• Back pressure release mechanism while product is transferred from infeed belt
conveyor to prevent damaging of product edges.
• Electronically adjustable/changeable cutting knife timing with respect to infeed, even in
running machine.
• Bidirectional print control system with worm and worm wheel mechanism.
• Total Stainless Steel guards, bed plates and other product touching parts.
• AC variable speed drive.
• Extremely slow INCH speed (PROGRAMMABLE)
• Single casted structure ( Optional - safety guarding )
• CE marked electrical components.
COLLATOR UNIT
Pouch packed products are difficult to handle, especially for storage. collator unit aligned and arranged the flow pack product in such a manner after tilting side wise that its very easy to pick more than one product and filling the master carton This unique collating unit makes it a preferred choice over the other machines.
Machine Sample Products
PRINCPLE OF OPERATION:
Products are placed on flat belt conveyor, either by link up conveyor (not a part of the of the machine) or manually. These soaps are transferred to the infeed lug conveyor of the machine. Infeed conveyor then transfers soap into wrapping film that has been formed into a tube by means of forming folder. Bottom seal is made by three sets of rollers. Cross sealing and cutting knife separate the packed soaps. Heat sealable material like BOPP or laminates is used.
STANDARD FEATURES
Surfaces touching the product are made of stainless steel, Flat belt conveyor infeed with automatic product transfer assembly , Long seal is formed by three pairs of round rollers, axis of round roller can be tilted to get best salability. Slip clutch prevent damage in case of jams for safety Individual
Machine Features
• Machine is design to give a speed output up to 120ppm depanding upon product shape size upon product shape size feeding option an lamainte charactertics .
• Customsed for Packaging toilet soap, Laundry soap and detergent bars
• Link up of machine with upsteam machine is possible through link up conveyors for automatic feeding
• Designed to pack single packs or like a string pack
• Multiple soaps can also be packed in one pouch (depending on product dimensions).
Options Features
• Date Printing unit ink jet/thermal/laser
• Variable speed control drive
• Machine onwheels for easy mobility of machine
• collator unit aligned and arranged the flow pack product in such a manner after tilting side wise that its very easy to pick more than one product and filling the master carton
Machine Sample Products
PRINCPLE OF OPERATION:
Products are placed on flat belt conveyor, either by link up conveyor (not a part of the of the machine) or manually. These soaps are transferred to the infeed lug conveyor of the machine. Infeed conveyor then transfers soap into wrapping film that has been formed into a tube by means of forming folder. Bottom seal is made by three sets of rollers. Cross sealing and cutting knife separate the packed soaps. Heat sealable material like BOPP or laminates is used.
STANDARD FEATURES
Surfaces touching the product are made of stainless steel, Flat belt conveyor infeed with automatic product transfer assembly , Long seal is formed by three pairs of round rollers, axis of round roller can be tilted to get best salability. Slip clutch prevent damage in case of jams for safety Individual
Machine Features
• Customsed for Packaging toilet soap, Laundry soap and detergent bars
• Link up of machine with upsteam machine is possible through link up conveyors for automatic feeding
• Designed to pack single packs or like a string pack
• Multiple soaps can also be packed in one pouch (depending on product dimensions).
Options Features
• Date Printing unit ink jet/thermal/laser
• Variable speed control drive
• Machine onwheels for easy mobility of machine
collator unit aligned and arranged the flow pack product in such a manner after tilting side wise that its very easy to pick more than one product and filling the master carton
Machine Application
Suitable for packaging various kind of regular objects like:
Food:Like biscuits,pies,chocolates,bread, Instant, Cup cakes,Energy bar,Ice cream bars etc.
Daily application:Soap bar, Sponge, Tissue etc.
Medical Products:Medical Marks,gauza,abrasive,drugs,blood sampling,device etc.
Stationery:Ball pen,color pen,mark pen,transparent adhesive,rulers,books,paper cards,etc.
